Logistics & Packing Guide · Technical

Internal Versus External Dimensions

Quick answer

Internal dimensions decide whether the equipment fits. External dimensions decide whether the case fits a pallet, a rack, a vehicle or an airline limit. The difference between the two is the wall, the rim, the latch profile and the handle, and on a thick-walled case it can be 20-40 mm per axis.

Key points

  • Every KeXin model publishes both, plus the narrow internal width where the shell tapers.
  • A specification that quotes one set of numbers without saying which is a common source of failed orders.
  • Depth is usually split between lid and base; the total is not the usable depth of either half.

The four numbers to read on a datasheet

Applications

This matters most where the case is part of a movement chain rather than shelf packaging. In military and industrial equipment the same shell is specified differently because the handling, the environment and the verification requirement differ.

  • Military — Military equipment moves through a chain of handlers, none of whom own the equipment and all of …
  • Industrial Equipment — In an industrial setting the case is a working surface as much as a container, and its interior …

Customisation

Everything described above is configurable on a standard shell: interior layout (pick-and-pluck, die-cut or CNC-cut), foam grade and thickness, colour, logo method, latch and lock count, pressure-equalisation valve, cable ports, document holder and identification plate. A bespoke exterior geometry requires a new mould — 125 days, from 3,000 units per moulded component.

Procurement considerations

QuestionWhat to send us
Which shell fits?Equipment L × W × H as packed, plus required clearance per axis
What does it cost?Order quantity and estimated annual quantity — the two drive different answers
Is tooling needed?Whether an existing shell clears the envelope with usable foam depth
Lead time?Your required delivery date, not just the order date
Certification?The exact standard your tender names — we will say whether we can test to it
Freight?Destination and preferred terms; carton and pallet data supplied with the quotation

Comparison and selection guide

The tables on this page exist because a protective case is chosen by comparing three things: the envelope, the environment and the handling chain. Where no table applies, the rule below is.

SituationWhat To Do
Sea freightSealed configuration plus desiccant; salt spray is a handling issue, not a material issue.
Air freightMass and external dimensions drive cost more than volume.
Repeated movementReplaceable latches, hinges and gaskets; keep a spares kit with the first order.
  • Size on internal dimensions plus clearance, never on a product name.
  • Choose the carrying method before the shell: it changes the series, not just the price.
  • Specify the interior last, and decide up front whether the end user will reconfigure it.
Entity relationships

Internal Versus External Dimensions relates to Logistics & Packing Guide. Related families: Equipment Transport Cases. Related sectors: Military / Industrial Equipment. Continue in the Logistics & Packing Guide cluster.

Next step

This page is written from our own production data. If your requirement differs, send the dimensions and we will tell you which of the 155 models fits, or whether a custom route is needed.

Send Your Equipment Dimensions→Find the Right Case

FAQ

Frequently asked on this topic

Which dimensions should I give a manufacturer?

The equipment dimensions in its packed configuration, plus the external constraint if one exists, such as a rack pitch or a baggage limit.

Why is the lid and base depth split important?

Because an item that is taller than the base depth will bridge into the lid and take load from the closure instead of resting in the foam.